COMPLETE COATING/LAMINATING PLANT

COMPLETE COATING/LAMINATING PLANT

 

 

1 BLACK CLAWSON (USA) EXTRUSION LAMINATING LINE

900 kg Max Extruder Output

116" PP; 120" PE Max Finished Width (m)

Add 1.5" to Max Finished Width Max Untrimmed Width

130-Inch Nominal Working Width

190 MPM Max Line Speed

2-to-50-ton Cooling Towers Heat Exchanger Water Circulation System

8 Output in KSM per Hour

37,055 Annual Output at 365 day/yr KSM

3-5 day/24hr Schedule

100% on 3-5 days Current Utilization Based on 7-day %

2 (2 shifts only) Crew Size

Year 1998

 

Coating Line #2

Composed of:

(1) 5000 # HYDRAULIC LIFT TABLE FOR ROLL LOADING

(1) PRIMARY UNWINDING:

Dual Spindle Turret 3", 4", 6", 8" Core Diameter

No Scrim Cutting

Manual Splicing Unit

No Web Guidance

Magpower Load Cell Tension Control

No Pre-Heat Unit

(1) BLACK CLAWSON EXTRUDER:

With (1) AEC 6 Blending Station

Gravitrol Feed Rate Control

900 kg Capacity

6-inch Screw

With (1) Dynesco EH-60 Screen Changer #1

(1) DIE 125-INCH ULTRAFLEX UNIT:

Manual Die Lip Adjustment

Manual External Deckles

(1) COATER/LAMINATION STATION #1:

24" Diameter

130-inch Face

Model Matte 115 RA

Thermo Fisher Krypton Gauging

Manual Control

(1) CART SECONDARY LOADING UNIT

(1) SECONDARY UNWINDING:

S&S Turret Dual Spindle Unwinder

Manual Splicing Unit

No Web Guidance

Magpower Load Cell Tension Control

(1) SLITTING/EDGE TRIM SYSTEM:

Slitter Knife Edge Trim Winder

With QC Treator 7.5 KW Corona Treatment

With (1) Drum Winder Manual Splice

With Winder Airshafts and Core Puller Accessory

1 ER-WE-PA (GERMANY) EXTRUSION LAMINATING LINE

2600 kg Max Extruders Output

52" Max Finished Width (m)

Add 1.5" to Max Finished Width Max Untrimmed Width

115 MPM Max Line Speed

10 to 100 KP/M Process Tension Ranges

8 Output in KSM per Hour

22,368 Annual Output at 365 day/yr KSM

2-3/sh Crew Size

Year 2008-2012

 

Coating Line #3

Composed of:

(1) 5000 # HYDRAULIC LIFT TABLE FOR ROLL LOADING

(1) PRIMARY UNWINDING:

Dual Spindle Turret 3", 6" Core Diameter

No Scrim Cutting

Automatic Splicing Unit

With Web Guidance

Dancer System with Potentiometer Feedback Tension Control

No Pre-Heat Unit

(1) KLOCKNER ERWEPA EXTRUDER:

600 kg Capacity

4½-inch barrel

With (1) AEC 6 Survivor 4 Blending Station

With Manual Screen Changer

With AEC 6 Survivor Static Mixer Station

(1) DIE 60-INCH ERWEPA UNIT #1:

Manual Die Lip Adjustment

Manual External Deckles

(1) COATER/LAMINATION STATION #1:

36" Gloss

NDC No Profile Manual Control

(1) CRANE SECONDARY LOADING UNIT

(1) SECONDARY UNWINDING:

Dual Spindle Unwinder

Manual Splicing Unit

No Web Guidance

Dancer System Tension Control

(1) ERWEPA EXTRUDER #2:

600 kg Capacity

4½-inch barrel

With (1) AEC 6 Survivor 4 Blending Station

With Manual Screen Changer

With AEC 6 Survivor Static Mixer Station

(1) DIE 60-INCH ERWEPA UNIT #2:

Manual Die Lip Adjustment

Manual External Deckles

(1) COATER/LAMINATION STATION #2:

36" Mirror Pocket

NDC No Profile Manual Control

(2) ERWEPA COEX EXTRUDERS:

600 kg Capacity, 4½-inch barrel

800 kg Capacity, 6-inch barrel

With (1) AEC 6 Survivor 4 Blending Station

(1) SLITTING/EDGE TRIM SYSTEM

Slitter Knives

With Ferrarni & Benelli Corona Treatment

With (1) 60-inch Automatic Splice Winder

With Winder Auto Shafts Loader Accessory

1 DAVIS STANDARD (USA) EXTRUSION LAMINATING LINE

78" Max Finished Width (m)

Add 1.5" to Max Finished Width Max Untrimmed Width

80-Inch Nominal Working Width

190 MPM Max Line Speed

13 Output in KSM per Hour

98,550 Annual Output at 365 day/yr KSM

7 day/24hr Schedule

100% Current Utilization Based on 7-day %

2/sh Crew Size

Year 2000

 

Coating Line #4 CCL

Composed of:

(1) 5000 # HYDRAULIC LIFT TABLE FOR ROLL LOADING

(1) PRIMARY UNWINDING:

Dual Spindle Turret 3", 4", 6" Core Diameter

No Scrim Cutting

Semi-Manual Splicing Unit

Manual Web Guidance

Load Cell Tension Control

Flynn Burner Gas Flame Pre-Heat Unit

(1) DAVIS STANDARD EXTRUDER:

With (1) AEC 6 Blending Station

6-inch Screw

With (1) Dynesco EH-60 Screen Changer #1

(1) EDIE DIE AUTOFLEX H40C UNIT #1:

Auto-Flex VI Die Lip Adjustment

Manual External Deckles

Forced Air Cooled

Electrically Heated Die Bolts

(1) COATER/LAMINATION STATION #1:

24" Diameter

80-inch Face

Model Matte 42 RA Mirror Pocket 40 RA

Thermo Fisher Profile Gauging

Profile Control

(1) CRANE SECONDARY LOADING UNIT

(1) SECONDARY UNWINDING:

2-Position Turret Unwinder

With Airshafts

Manual Splicing Unit

No Web GuidanceElectric Clutch Tension Control

(1) TIDLAND SLITTING/EDGE TRIM KNIVES:

With QC Treator 7.5 KW Corona Treatment

With (1) Drum Winder Manual Splice

With Edge Trim Baler

With Winder Airshafts and Core Puller Accessory

1 CMI PRINTER

144" Print Width

4 Colors

155 Print Speed

48" Repeat Pattern

30-40% Print Ratio

4 Print Decks

Belt Driven with Drive Shaft Print Deck Drive System

Stick on Plate Roll Printing Plate Mounting

75-200 GSM Fabric Weight

11 KSM Output per Hour

80,448 Annual Output at 365 day/yr

4day/24hr Schedule

100% Current Utilization Based on 7-day %

2/sh SCrew Size

Year 1996

Printer #1

Composed of:

(1) S&S DUAL SPINDLE TURRET UNWINDER

3", 6", and 8" Unwinding Loading

Load Cell Tension Control

No Web Guidance

CERAMIC 146" 200LP-9BCM ANILOX ROLL:

CMI Doctor Blade Chambers

DIAPHRAGM NORCROSS VISCOSITY INK CIRCULATION SYSTEM

ELECTRIC HEAT FORCED-AIR DRYING SYSTEM

Winding Tension by Torque Amps

(1) MANDRELS DRUM WINDER

(1) CRANE ROLL UNLOADING

1 CMI WOLVORINE PRINTER

88" Print Width

3 Colors

120 Print Speed

48" Repeat Pattern

30-40% Print Ratio

3 Print Decks

Gear Driven Print Deck Drive System

Stick on Plate Roll Printing Plate Mounting

75-200 GSM Fabric Weight

5.25 KSM Output per Hour

30,609 Annual Output at 365 day/yr

2-4 day/24hr Schedule

100% Current Utilization Based on 7-day %

1/sh Crew Size

Year 1996

Printer #2

Composed of:

(1) TURRET DUAL SPINDLE UNWINDER

3", 6", and 8" Unwinding Loading

Dancer Tension Control

No Web Guidance

CERAMIC 200LP-9BCM ANILOX ROLL:

RetroFlex Doctor Blade Chambers

DIAPHRAGM NORCROSS VISCOSITY INK CIRCULATION SYSTEM

ELECTRIC HEAT FORCED-AIR DRYING SYSTEM

Dancer Roll Winding Tension

(1) SHAFTLESS WINDER

(1) SCISSOR LIFT ROLL UNLOADING

1 REWINDER LINE

204" Bed Roller Max Width

50" Max Master Roll Diameter

1550 LF/min Max Speed

77 KSM/day Average Scheduling Output

100% Current Utilization Based on 7-day %

2-4 day/24hr Schedule

2/sh Crew Size

Rewinder #1

Composed of:

(1) MANDREL AND SHAFTLESS UNWINDER

(1) CAMERON WINDER

With Fife Web Guidance

With Slitting

1 REWINDER LINE

64" Bed Roller Max Width

43" Max Master Roll Diameter

1068 LF/min Max Speed

205 KSM/day Average Scheduling Output

100% Current Utilization Based on 7-day %

2-4 day/24hr Schedule

2/sh Crew Size

Rewinder #4

Composed of:

(1) FLOOR PICK-UP SINGLE UNWINDER

(1) CAMERON WINDER

With Fife Web Guidance

1 REWINDER LINE

73" Bed Roller Max Width

60" Max Master Roll Diameter

550-1150 LF/min Max Speed

77 KSM/day Average Scheduling Output

100% Current Utilization Based on 7-day %

2-4 day/24hr Schedule

2-5/sh Crew Size

Rewinder #6

Year 2002

Composed of:

(1) FLOOR PICK-UP SINGLE UNWINDER

(1) JENNERJAHN WINDER

With Fife Web Guidance

With Slitting

1 REWINDER LINE

120" Bed Roller Max Width

40" Max Master Roll Diameter

1068 LF/min Max Speed

118 KSM/day Average Scheduling Output

100% Current Utilization Based on 7-day %

2-4 day/24hr Schedule

2/sh Crew Size

Rewinder #5

Composed of:

(1) FLOOR PICK-UP SINGLE UNWINDER

(1) DUSENBURY WINDER

With Slitting

1 REWINDER LINE

116" Bed Roller Max Width

60" Max Master Roll Diameter

1150 LF/min Max Speed

29 KSM/day Average Scheduling Output

100% Current Utilization Based on 7-day %

2-4 day/24hr Schedule

2-5/sh Crew Size

Rewinder #9

Year 2002

Composed of:

(1) FLOOR PICK-UP SINGLE UNWINDER

(1) JAGENBURG WINDER

With Slitting