BRAND NEW PELLETIZING LINE POY/FDY.FILM WASTE

 

Brand new production plant from china & overseas ,due to post covid & ongoing war impact reputed & famous sold oem brands in India WASTE Polyemer & Plastics agglomeration water ring pelletizing line poy/fdy.film waste

Project PTC200 agglomeration water ring pelletizing line poy/fdy.film waste…

 

Raw material & formulation

 

Flexible material with/without paint/ink,Thickness: up to 500um,Bulk Density: 0.08~0.3 g/ cm³,Moisture Residual: ≦5% by weight

 

Output capacity 1000-1100kg/h ,(based on raw material condition and water content)

 

Description final product  pellet, Granule size: Ф3*3mm,Moisture content 1-2% ,stacking density: 0.5-0.8 g/cm³ ,

 

Power supply  Supply voltage: 3×380V+N+PE; Voltage tolerance: +5%/-5%; Control voltage: 24VDC+220VAC; Frequency: 50HZ

 

Lubrication oil: Sinopec, Exxon mobil

 

Energy consumption Installation power 582KW

 

Actual consumption 60-70%

 

Cooling Water 0.15~0.2Mpa, ～1M3/hr, Inflow temperature: max. 25℃

 

Manpower 2 Persons..

 

Scope  of Supply :

 

 

1 Belt conveyor 1 set

 

2 Agglomerator GGT1300 1 set

 

 

3 PTC 200/34 Single screw extruder 1 set  & 408 74280,Vacuum exhaust device 1 set

 

4 2000 Double column large area,screen changer+Hydraulic station 1 set

 

5 Die head 1set

 

6 Water tank 1set

 

7 Strong-air dryer 1set

 

8 Pelletizer 1set

 

9 Vibrator 1set

 

10 Control cabinet 1 set

 

11 Simens PLC+Touch screen 1 set

 

 

Conveying plastic waste such as

film, silk, woven bags, etc. to the

pelletizer; the feeding speed of

the conveyor belt is fully

automatic according to the filling

degree of the crushing drum.

Controlled by the agglomerator

current.

 

Ring PVC conveyor belt with

T-shaped teeth, acid and alkali

resistant

Feeding power: 2.2Kw

L*W: 5500mm*800mm

Material of belt: PVC

Equipped with wheels

Equipped with tightening device

 

Speed controlled by inverter:

Inverter brand: ABB

 

Synch running with agglomerator

 

Agglomerator

The rotating blade of the

granulator cuts off the incoming

material to achieve the crushing

effect. The frictional heating

caused by the high-speed

rotating blades will heat the

material and ensure that the

material shrinks before the

melting point. The optimally

designed diversion structure can

effectively compact the material

and directly feed it into the

extruder screw, while the wall of

the pelletizer barrel blocks the

backflow material. It integrates

crushing, drying and compaction

to ensure output.

Cylinder wall material: 304

Crush and pellet the material

Hydraulic lid opening, hydraulic

lifting, power from hydraulic

station

Base water cooling (with water

cooling system) + air cooling

Double-layer cylinder, air-cooled,

1.5kw fan

 

Technical parameters:

 

Crushing cylinder volume: 1060L

Crushing cylinder diameter:

1300mm

Drive motor power: 132KW AC

1500rpm

Moving knife: 9 Blade material:

SHH

Fixed Knife: 18 Blade Material:

SHH

Comes with visibility hatch and

flashlight

Temperature measurement:

Thermocouple

The upper lid of the pellet barrel

is opened: hydraulic lid opening

with shutdown protection

Temperature control is divided

into manual and automatic

modes, with over-temperature

alarm system

Single

screw

extruder-

Features:

Our specially designed single

screw extruders rely on physical

shearing to "softly melt"

pre-compacted materials. For

different materials, screw

compression ratio,

length-diameter ratio, shearing,

mixing, and exhaust will be

designed accordingly. According

to customer requirements, the

barrel and screw can be sprayed

or welded with alloys to provide

service life.

 

Barrel and screw material:

38CrMoAlA, after nitriding

treatment, the depth of the

nitrided layer is 0.4-0.7mm, with

high strength, high wear

resistance and corrosion

resistance. The surface hardness

of the nitriding treatment is

HV950-1000, and the brittleness

is not greater than the second

grade.

 

Barrel and screw structure:

equidistant gradient screw, the

barrel has a spiral groove in the

axial direction

 

 

The feeding section is a special

cooling tank with a cover and

adopts air cooling + water cooling

The gear box is equipped with

high-strength thrust bearing, with

high torque output.

 

technical parameter:

 

Screw diameter: Φ200mm

Screw L/D: 34:1

Drive motor power: 280KW AC

motor 1500rpm

Inverter speed regulation

Guomao gearbox: hardened

gearbox with gear pump

lubrication system, circulating

water cooling system, gearbox

with high torque and low noise

Barrel heating power: 7×15

KW(segmented ceramic

heater+stainless steel cover)

Barrel cooling power and

method: forced air cooling 7×

0.55KW dual-channel fan

Heating power in transition zone:

3.5kw

 

Vacuum exhaust device

Vacuum pump exhaust, single

exhaust

Exhaust rate: 1.2 m3/min

Motor power: 15kw

Water consumption: 8.5 L/min

Double

column

large area

screen

changer

Double column filter Model:

Large area mesh changer

double column filter

38CrMoAlA runner surface is

treated by nitriding and polishing

Automatic Hydraulic Control

Filter area :2000 square

centimeters

35Mpa maximum system

pressure

Heating power :15 KW

 

Comparative advantages of large

area net changer and plate type

net changer:

 

1) larger filtration area 2-4 times,

particle quality greatly improved

 

2) lower energy

consumption :40-70 per cent

lower energy consumption

 

3) the true meaning of no stop

network without pressure

fluctuations, water ring particles

thickness more uniform.

 

4) higher durability and tightness

 

5) reduce filter mesh cost by 20%

Effectively

 

6) effectively prolong the time of

network exchange, save

manpower, reduce waste of raw

materials

Motor: 3kw

Design pressure: 31.5Mpa

Energy storage tank volume: 20L

Energy storage tank outer

diameter: Φ219

Energy storage tank material:

35CrMo

Pressure sensor 1

Acoustic and visual alarm light 1

 

Patented technology: The screen

changer adopts patented

pressure-driven rigid sealing

technology to prevent leakage

and extend service life. The

sealing interval can be

automatically compensated

during use to meet high

temperature, high pressure and

high output production

 

5 Die head

Die head Material: 38CrMoAl;

Qty. of strands: 24-32pcs

Heating power: 8 KW

 

6 Water tank

Length: 4000m

Rollers:Nylon

Automatic drain

Manually adjustable height

Part of contacting material:

stainless steel

Strong-air

dryer

Blower: 5.5KW

Rollers:Nylon

Automatic drain

Part of contacting material:

stainless steel

 

Pelletizer

Smooth traction, cylinder

pressing

Frequency conversion speed

regulation

Motor power: 7.5KW

Maximum number of cut strips:32

Number of rotating blade teeth:24

Fixed blade length*width*height: 200*15*30

Rotating blade diameter*length:φ200*200

Maximum traction speed m/min:96

Rated torque: 47.7

Rubber roller diameter*length:φ100*120

Vibrating

screen

Three-layer screening ensures

uniform final particle size

Compact structure, easy

maintenance

The part in contact with the

material is stainless steel

Vibration motor power: 0.12KW*2

Screen length: 1650mm

Air

delivery

system +

cyclone

Air blower

The part in contact with the

material is stainless steel

Venturi tee feeding device

silo Fan power: 5.5KW

 

Cyclone silo

 

The part in contact with the

material is stainless steel 304

Air cooling, drying, storage

The height of the discharge port

from the ground is 1000mm

Silo capacity: 1 m3

Manual butterfly valve discharge

11

Control

cabinet

Main electric part:

 

Independent operation panel for

easy operation, English version

Heating control by Forced

Air Cooling fan, dustproof cover

 

Low voltage component:

 

Siemens/Schneider/Omron

 

Self protective system:

 

Over current protective of motor

Over temperature protective of

motor

Over pressure protective of screw

Low & over temperature control

of extruder

 

PLC control, man-machine

interface operation

 

Self-provided cooling fan at the

top of the wire

(0.12kw*3pcs)

All wires and joints are clearly

numbered for easy maintenance.